Bubble Wrap Single Screw Extruder (2 Layer Bubble Film)
Bubble Wrap Single Screw Extruder (2 Layer Bubble Film)
Description
2 layer bubble film extruder primarily consists of an extruding unit, a forming unit, a winding unit and an electrical control unit. Raw materials such as LDPE, LLPDE and recycled materials are extruded by single screw extruder at high temperature to produce bubble films.
Application
2 layer bubble film is an excellent packing material because of its low cost nature and because its floppy bubble acts as a shockproof buffer to make sure that customers can get intact products and to prevent unnecessary loss. It is widely used in countless products including machine part, electric part, cosmetics, radiator and artifacts.
Product Parameters
Raw material: LDPE, LLDPE, recycled material
Extrusion screw: single screw
Number of bubble layers: 2
Effective width: 1000mm-3000mm
Film thickness: 25g/m2--300g/m2
Speed: 33-50m/minute (Different thickness means different speed)
Production Capacity: 54kg/hr-180 kg/hr (different model means different product)
Maximum diameter of forming cylinder: Φ269 mm-Φ430 mm
Bubble sizes: Φ10X4mm, Φ15X6mm, Φ20X8mm, Φ25X10mm, Φ30X12mm
Maximum winding diameter: Φ1000mm-Φ1500mm
Features
1. Forming cylinder mold is designed with a vacuum system and with special steel sheets to prevent wearing. It is designed with dual pipe cooling system to achieve a better and more even cooling effect.
2. T-die designed with precise material makes products even in thickness, provides an easy operation flow and makes sure that glue leakage never happens.
3. Screw is specially designed to enable 100% recycled material. Its unique design ensures that plastics melt fully, resulting in bubbles with more even thickness and better quality.
4. This bubble film machine comes with a strict safety system. Emergency stop button can stop the entire machine, including circuit, extruder and cylinder of roller.
5. All important parts are equipped with protective barriers. Whenever these barriers are opened, all actions halt to prevent damage.
Technical Parameters
Model:ZT100-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
1030
Effective width after trimming (mm)
1000
Speed (m/hr)
800m/hr-2000m/hr
Capacity (kg/hr)
54kg/hr-72kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ65mm
Screw length-diameter ratio
30:1
Temperature control region
11
Power of main motor (kW)
18.5
Power of vacuum pump (kW)
1.5
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES (Can be customized according to different countries)
Total power (kW)
71
Heating power (kW)
46
Effective power (kW)
21
Weight (kg)
5000
Model:ZT120-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
1230
Effective width after trimming (mm)
1200
Speed (m/hr)
800m/hr-2000m/hr
Capacity (kg/hr)
60kg/hr-72kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ65mm
Screw length-diameter ratio
30: 1
Temperature control region
11
Power of main motor (kW)
18.5
Power of vacuum pump (kW)
1.5
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
75
Heating power (kW)
48
Effective power (kW)
23
Weight (kg)
5800
Model:ZT125-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
1280
Effective width after trimming (mm)
1250
Speed (m/hr)
800m/hr-2000m/hr
Capacity (kg/hr)
63kg/hr-72kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ65mm
Screw length-diameter ratio
30:1
Temperature control region
11
Power of main motor (kW)
18.5
Power of vacuum pump (kW)
1.5
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
76
Heating power (kW)
48
Effective power (kW)
24
Weight (kg)
6000
Model:ZT150-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
1530
Effective width after trimming (mm)
1500
Speed (m/hr)
800m/hr-2000m/hr
Capacity (kg/hr)
80kg/hr-95kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ75mm
Screw length-diameter ratio
30:1
Temperature control region
11
Power of main motor (kW)
22
Power of vacuum pump (kW)
2.2
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
88
Heating power (kw)
60
Effective power (kW)
27
Weight (kg)
6600
Model: ZT160-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
1630
Effective width after trimming (mm)
1600
Speed (m/hr)
800m/hr-2000m/hr
Capacity (kg/hr)
83kg/hr-95kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ75mm
Screw length-diameter ratio
30:1
Temperature control region
11
Power of main motor (kW)
22
Power of vacuum pump (kW)
2.2
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
90
Heating power (kW)
61
Effective power (kW)
28
Weight (kg)
6800
Model:ZT180-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
1830
Effective width after trimming (mm)
1800
Speed (m/hr)
800m/hr-2000m/hr
Production Capacity
95kg/hr-118kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ85mm
Screw length-diameter ratio
30:1
Temperature control region
12
Power of main motor (kW)
30
Power of vacuum pump (kW)
2.2
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
106
Heating power (kw)
69
Effective power (kW)
31
Weight (kg)
7600
Model: ZT200-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
2030
Effective width after trimming (mm)
2000
Speed (m/hr)
800m/hr-2000m/hr
Production Capacity
105kg/hr-128kg/hr
Range of film thickness (g/m2)
25g/sm-300g/sm
Screw diameter (mm)
Φ90mm
Screw length-diameter ratio
30:1
Temperature control region
12
Power of main motor (kW)
37
Power of vacuum pump (kW)
3
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
112
Heating power (kW)
75
Effective power (kW)
34
Weight (kg)
7800
Model: ZT250-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
2530
Effective width after trimming (mm)
2500
Speed (m/hr)
800m/hr-1500m/hr
Production Capacity
110kg/hr-170kg/hr
Range of film thickness
(g/m2)30g/sm-300g/sm
Screw diameter (mm)
Φ110mm
Screw length-diameter ratio
30:1
Temperature control region
14
Power of main motor (kW)
45
Power of vacuum pump (kW)
2.2/2.2
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
145
Heating power(kW)
92
Effective power (kW)
44
Weight (kg)
8900
Model: ZT300-2S Bubble Wrap Single Screw Extruder
Layer
2
Raw material
LDPE, LLDPE, recycled material
Maximum width (mm)
3030
Effective width after trimming (mm)
3000
Speed (m/hr)
800m/hr-1500m/hr
Production Capacity
120kg/hr-180kg/hr
Range of film thickness (g/m2)
30g/sm-300g/sm
Screw diameter (mm)
Φ130mm
Screw length-diameter ratio
30:1
Temperature control region
16
Power of main motor (kW)
55
Power of vacuum pump (kW)
2.2/2.2
Maximum rolling diameter (mm)
Φ1000mm(Can be customized upon requested)
Power supply
380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW)
170
Heating power (kw)
107
Effective power (kW)
51
Weight (kg)
9200
Selectable Parts
Semi-auto winding unit
Automatic winder
In-line bubble film perforation unit
Aluminum composite film lamination rack
Forming cylinders for bubble moulding, various diameters are available as request
PLC temperature control system
Automatic thickness adjusting system
Width adjustable T-die
Torque motor driven film edge trim winder
In-line recycler unit
Hydraulic screen changer
Automatic loading machine
Cylinder cutting knife
Air compressor
Water cooler
Material mixer
Customers support
Ztech supplies bubble wrap machines to clients in more than 50 countries or regions in the world, including America, Canada, Russia, Japan, Australia, New Zealand, Brazil, Poland, Spain, Portugal, UK, Greece, Ukraine, Mexico etc.
